Underground - Longwall


Not all products are available in all regions.

Content Begin
Underground - Longwall

Cat® customized systems for longwall mining range from hydraulic roof supports and automated plow systems to shearers, face conveyors and roof support carriers.

Armored Face Conveyors

Maximum productivity in the longwall is possible only if the conveyor technology can keep pace with the output of the mining machines. Cat® Armored Face Conveyors (AFCs) keep your production moving – delivering maximum capacity, high drive power, high availability and reliability.We take available space and desired production capacity into account when designing a complete, customized Cat conveyor system for your operation. Whether you want to build a 500-meter (1,640-foot) longwall, or mine different seam heights, Caterpillar supplies a perfect-fit solution – from AFC, to main and tail drives, to chain and entry conveyor systems.

Model Top Plate Thickness
360VPTFace Conveyor - PF3 30 mm (1.18 in)
360VPTFace Conveyor - PF4 40 mm (1.57 in)
360VPTFace Conveyor - PF5 50 mm (1.96 in)
360VPTFace Conveyor - PF6 30 plus 25 mm (1.18 plus 0.98 in)
360VPTFace Conveyor - PF7 30 + 25 mm (1.18 + 0.98 in)

CST Drive Systems

The Drive for Productivity – With constant pressure for greater productivity, improving the performance of longwall systems remains a key goal for mine operators. At Caterpillar, all aspects of longwall operation and machinery are continuously reviewed to find ways to improve productivity and reduce the overall cost of mining. The performance of the face conveyor system is continually improving.

Model Maximum Output Torque for a Short Duration (3 sec.)
CST115 Drive System 1150000.0 N·m / 848196.0 ft-lb
CST30 - CST Drive System 300000.0 N·m / 221269.0 ft-lb
360VPTCST45 - CST Drive System 450000.0 N·m / 331858.0 ft-lb
CST45 M Drive System 450000.0 N·m / 331858.0 ft-lb
CST45 V Drive System 450000.0 N·m / 331858.0 ft-lb
CST65 - CST Drive System 650000.0 N·m / 479415.0 ft-lb

Plows

Plow systems from Caterpillar make the plow the mining system of choice for low and medium seams under 1.8 m (5.9 ft). With features offered only by Caterpillar, our plow systems exceed the production performance of shearers and offer future-oriented solutions for hard-coal mining.

Model Coal Hardness
360VPTGH1600 Automated Plow System Medium to extremely hard coal
360VPTGH800 - Plow System Soft - hard coal
360VPTGH800B Automated Plow System Soft-hard Coal
360VPTRHH800 - Plow System Soft - hard coal

Roof Supports

Steep grades, very thick and very thin seams, unstable roofs and massive sandstone plates, soft ground and geological faults. These varying conditions require a high level of adaptation to specific requirements. Cat® Roof Supports are world-renowned for their reliability under the most extreme conditions. With superior availability and unparalleled quality in design and production, our roof supports set the standard in longwall mining.

Model Height (Extended)
360VPTCustomized Roof Support Systems 1100-6100 mm (43.3-240.2 in)

Roof Support Carriers

Our product line is extensive to match the varying application and capacity needs of mines around the world. The goal is simple, to move equipment, supplies and materials from one location to another with speed, safety and precision.

Model Carry Capacity
SH640 D - Roof Support Carrier 40.0 tonnes / 44.0 tons
SH660 D - Roof Support Carrier 55 tonnes / 60 tons
SH660 HD – Roof Support Carrier 60 tonnes / 66 tons

Shearers

Highly productive longwalls place the highest demands on quality and reliability of modern shearers. Cat® Shearers are built to meet these requirements.

Model Typical Machine Length
360VPTEL2000 - Shearer 14.1 m / 46.2 ft
360VPTEL3000 Longwall Shearer 15.2 m / 49.9 ft
EL4000 - Shearer 17.0 m / 55.8 ft