Electric Rope Shovels

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7495 with Rope Crowd
UNITS:
Metric
Imperial
Dipper Payload
109 t
120 t
 
45 t
50 t
 
64 t
70 t
Dipper Capacity
30.6-62.7 m3 (40-82 yd3)
30.6-62.7 m3 (40-82 yd3)
 
19.1-38.2 m3 (25-50 yd3)
19.1-38.2 m3 (25-50 yd3)
 
20.6-55.8 m3 (27-73 yd3)
20.6-55.8 m3 (27-73 yd3)
Dipper Payload (Available Dipper Payloads Up To 109 Tonnes [120 tons] When Specified)
109 t
120 t
 
-
 
-
Note
Dependent on application and material density
Dependent on application and material density
 
Dependent on application and material density.
Dependent on application and material density.
 
Dependent on application and material density.
Dependent on application and material density.
Working Weight - With Dipper and Standard Links
1386178 kg
3056000 lb
 
793259 kg
1748837 lb
 
1202927 kg
2652000 lb
Ballast - Furnished By Customer
302614 kg
667150 lb
 
159665 kg
352000 lb
 
260362 kg
574000 lb
Note (1)
These weights will vary slightly depending upon dipper and optional equipment selection
These weights will vary slightly depending upon dipper and optional equipment selection
 
These weights will vary slightly depending upon dipper and optional equipment selection.
These weights will vary slightly depending upon dipper and optional equipment selection.
 
These weights will vary slightly depending upon dipper and optional equipment selection.
These weights will vary slightly depending upon dipper and optional equipment selection.
Note (2)
All specifications are based on a 56 m3 (73 yd3) dipper and standard 200.7 cm (79 in) crawlers.
All specifications are based on a 56 m3 (73 yd3) dipper and standard 200.7 cm (79 in) crawlers.
 
All specifications are based on a 19 m3 (25 yd3) dipper and standard 182.9 cm (72 in) treads.
All specifications are based on a 19 m3 (25 yd3) dipper and standard 182.9 cm (72 in) treads.
 
All specifications are based on a 24 m3 (32 yd3) dipper and standard 213.4 cm (84 in) treads.
All specifications are based on a 24 m3 (32 yd3) dipper and standard 213.4 cm (84 in) treads.
Upper Works Overall Width - Including Standard Walkways
12.8 m
41.9 ft
 
12.6 cm
41.33 in
 
13.5 m
44.25 ft
Swing
Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
 
Parallel shaft gear cases, driven by a vertically mounted motor, are located on either side of the revolving frame.
Parallel shaft gear cases, driven by a vertically mounted motor, are located on either side of the revolving frame.
 
Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
Planetary Propel
Dual-motor independent drive
Dual-motor independent drive
 
Dual-motor independent drive.
Dual-motor independent drive.
 
Dual-motor independent drive.
Dual-motor independent drive.
Ground Bearing Pressure - Total Effective Bearing Area (200.7 cm) Treads
36 m2 (380 kPa); 386 ft2 (55 psi)
36 m2 (380 kPa); 386 ft2 (55 psi)
 
-
 
-
Crawler Dimensions - Overall Width 200.7 cm (79 in) Treads, Standard
11 m
36 ft
 
-
 
-
Hoist
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
 
A motor coupled to two gear reductions drives a 137 cm (54 in) hoist drum.
A motor coupled to two gear reductions drives a 137 cm (54 in) hoist drum.
 
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
Crawler Dimensions - Overall Width 259.1 cm (102 in) Treads
11.6 m
38 ft
 
-
 
-
Ground Bearing Pressure - Note
Ground bearing pressure is dependent upon many factors
Ground bearing pressure is dependent upon many factors
 
-
 
-
Ground Bearing Pressure - Total Effective Bearing Area (259.1 cm) Treads
47 m2 (297 kPa); 501 ft2 (43 psi)
47 m2 (297 kPa); 501 ft2 (43 psi)
 
-
 
-
Ground Bearing Pressure
-
 
Ground bearing pressure is dependent upon many factors.
Ground bearing pressure is dependent upon many factors.
 
Ground bearing pressure is dependent upon many factors.
Ground bearing pressure is dependent upon many factors.
Crawler Dimensions - Overall Width 182.9 cm (72 in) Treads, Standard
-
 
8.6 cm
28.22 in
 
-
Ground Bearing Pressure - 182.9 cm (72 in) Treads
-
 
269 cm
39 in
 
-
Ground Bearing Pressure - Total Effective Bearing Area
-
 
29.3 m²
315.6 ft²
 
-
Ground Bearing Pressure - 274.3 cm (108 in) Treads
-
 
-
 
296 kPa
43 psi
Crawler Dimensions - Overall Width 213.4 cm (84 in) Treads, Standard
-
 
-
 
10 m
32.75 ft
Ground Bearing Pressure - Total Effective Bearing Area (2)
-
 
-
 
41 m²
442 ft²
Ground Bearing Pressure - Total Effective Bearing Area (1)
-
 
-
 
32 m²
343 ft²
Crawler Dimensions - Overall Width 274.3 cm (108 in) Treads
-
 
-
 
10.6 m
34.75 ft
Ground Bearing Pressure - 213.4 cm (84 in) Treads - Standard
-
 
-
 
371 kPa
54 psi
Type
Automatic, single-line system for open gear lubricant and grease
Automatic, single-line system for open gear lubricant and grease
 
Automatic, single-line system for open gear lubricant and grease.
Automatic, single-line system for open gear lubricant and grease.
 
Automatic, single-line system for open gear lubricant and grease.
Automatic, single-line system for open gear lubricant and grease.
Components (1)
Six pumps (four for open gear lubricant and two for grease) located in an insulated, heated, double-walled lube room
Six pumps (four for open gear lubricant and two for grease) located in an insulated, heated, double-walled lube room
 
6 pumps (4 for open gear lubricant and 2 for grease) located in an insulated, heated, double-walled lube room.
6 pumps (4 for open gear lubricant and 2 for grease) located in an insulated, heated, double-walled lube room.
 
6 pumps (4 for open gear lubricant and 2 for grease) located in an insulated, heated, double-walled lube room.
6 pumps (4 for open gear lubricant and 2 for grease) located in an insulated, heated, double-walled lube room.
Components (2)
External FastFil from lower level
External FastFil from lower level
 
External fast fill from lower level.
External fast fill from lower level.
 
External fast fill from lower level.
External fast fill from lower level.
Power Requirements - Voltage
3 phase, 50/60 Hz, 7,200V
3 phase, 50/60 Hz, 7,200V
 
3 phase, 50/60 Hz, 7,200V
3 phase, 50/60 Hz, 7,200V
 
3 phase, 50/60 Hz, 7,200V
3 phase, 50/60 Hz, 7,200V
Power Requirements - 60 Hz
7,200V, 13,800V
7,200V, 13,800V
 
4,160V, 7,200V
4,160V, 7,200V
 
7,200V
7,200V
Power Requirements - 50 Hz
6,000V, 6,600V, 7,200V, 11,000V
6,000V, 6,600V, 7,200V, 11,000V
 
6,000V, 6,600V, 7,200V
6,000V, 6,600V, 7,200V
 
6,000V, 6,600V, 7,200V, 11,000V
6,000V, 6,600V, 7,200V, 11,000V
System Voltage - Nominal
50/60 Hz, 7,200V
50/60 Hz, 7,200V
 
-
 
-
Drive
IGBT Acutrol drive system
IGBT Acutrol drive system
 
IGBT Acutrol drive system.
IGBT Acutrol drive system.
 
IGBT Acutrol drive system.
IGBT Acutrol drive system.
Power Requirements - Peak power
3737 kW
3737 kW
 
2152 kW
2886 HP
 
3106 kW
4165 HP
Power Requirements - Average Power Demand
934-1308 kW
934-1308 kW
 
538-753 kW (721-1,010 hp)
538-753 kW (721-1,010 hp)
 
777-1087 kW (1,042-1,458 hp)
777-1087 kW (1,042-1,458 hp)
Power Requirements - Note
Other voltage options available to suit customer requirements
Other voltage options available to suit customer requirements
 
-
 
-
Note
-
 
Other voltages available to suit customer requirements.
Other voltages available to suit customer requirements.
 
Other voltages available to suit customer requirements.
Other voltages available to suit customer requirements.
Rope Data - Hoist - No.
2
2
 
-
 
2
2
Rope Data - Dipper Trip - No.
1
1
 
-
 
1
1
Rope Data - Crowd - Diameter
64 mm
2.5 in
 
-
 
64 mm
2.5 in
Rope Data - Crowd - No.
1
1
 
-
 
1
1
Rope Data - Hoist - Diameter
70 mm
2.75 in
 
-
 
70 mm
2.75 in
Rope Data - Boom Suspension - Diameter
83 mm
3.25 in
 
-
 
83 mm
3.25 in
Rope Data - Dipper Trip - Diameter
19 mm
0.75 in
 
-
 
16 mm
0.625 in
Rope Data - Note
High impact ropes available as an option
High impact ropes available as an option
 
-
 
-
Rope Data - Boom Suspension - No.
4
4
 
-
 
4
4
Rope Data - Retract - No.
1
1
 
-
 
1
1
Rope Data - Retract - Diameter
64 mm
2.5 in
 
-
 
64 mm
2.5 in
Type
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
 
-
 
-
Crowd (1)
Rope Crowd with the crowd machinery is located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Rope Crowd with the crowd machinery is located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
 
-
 
-
Crowd (2)
(Optional) HydraCrowd, hydraulic power skid, located at the front center of the revolving frame deck, powers a large hydraulic cylinder to move the dipper handle fore and aft.
(Optional) HydraCrowd, hydraulic power skid, located at the front center of the revolving frame deck, powers a large hydraulic cylinder to move the dipper handle fore and aft.
 
-
 
-
Standard Rope Data - Retract - Diameter
-
 
57 mm
2.25 in
 
-
Standard Rope Data - Dipper Trip - Diameter
-
 
16 mm
0.625 in
 
-
Standard Rope Data - Boom Suspension - No.
-
 
4
4
 
-
Standard Rope Data - Crowd - No.
-
 
1
1
 
-
Standard Rope Data - Boom Suspension - Diameter
-
 
70 mm
2.75 in
 
-
Components
-
 
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
 
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
Standard Rope Data - Retract - No.
-
 
1
1
 
-
Standard Rope Data - Hoist - Diameter
-
 
60 mm
2.375 in
 
-
Standard Rope Data - Crowd - Diameter
-
 
57 cm
2.25 in
 
-
Standard Rope Data - Dipper Trip - No.
-
 
1
1
 
-
Crowd
-
 
Rope Crowd: the crowd machinery is located at the front center of the revolving frame; consisting of a motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Rope Crowd: the crowd machinery is located at the front center of the revolving frame; consisting of a motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
 
Rope Crowd: the crowd machinery is located at the front center of the revolving frame; consisting of a motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Rope Crowd: the crowd machinery is located at the front center of the revolving frame; consisting of a motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Standard Rope Data - Hoist - No.
-
 
2
2
 
-
Note
-
 
High impact ropes available as an option
High impact ropes available as an option
 
High impact ropes available as an option
High impact ropes available as an option
Dipper Capacities
30.6-62.7 m3 (40-82 yd3)
30.6-62.7 m3 (40-82 yd3)
Dipper Payload
109 t
120 ton (US)
Maximum Dumping Height
8.8 m
28.9 ft
Operating Weight
1386178 kg
3056000 lb
Radius of Level Floor
17.1 m
56.1 ft
Revolving Frame Tail Swing Radius
9.3 m
30.5 ft
Cutting Height - Maximum
16.3 m
53.5 ft
Cutting Radius - Maximum
24.4 m
80 ft
Dumping Height - With Clearance to Open Dipper Door
8.8 m
28.9 ft
Note (1)
Optimal working ranges based on loading a Cat 797F truck.
Optimal working ranges based on loading a Cat 797F truck.
Note (2)
*All specifications are based on a 56 m3 (73 yd3) dipper and standard 200.7 cm (79 in) crawlers.
*All specifications are based on a 56 m3 (73 yd3) dipper and standard 200.7 cm (79 in) crawlers.
Dumping Height - With Clearance to Open Dipper Door
8.4 m
27.56 ft
 
9.4 m
30.84 ft
Cutting Radius - Maximum
20.6 m
67.59 ft
 
22.8 m
74.75 ft
Revolving Frame Tail Swing Radius
7.8 m
25.59 in
 
9.3 m
30.51 ft
Radius of Level Floor
14.9 m
48.88 ft
 
16 m
52.49 ft
Cutting Height - Maximum
13.7 m
45 ft
 
14.9 m
48.75 ft
Note (1)
Optimal working ranges based on loading a Cat® 785D truck.
Optimal working ranges based on loading a Cat® 785D truck.
 
Optimal working ranges based on loading a Cat® 793F truck.
Optimal working ranges based on loading a Cat® 793F truck.
Note (2)
*All specifications are based on a 19 m3 (25 yd3) dipper and standard 182.9 cm (72 in) treads.
*All specifications are based on a 19 m3 (25 yd3) dipper and standard 182.9 cm (72 in) treads.
 
*All specifications are based on a 24 m3 (32 yd3) dipper and standard 213.4 cm (84 in) treads.
*All specifications are based on a 24 m3 (32 yd3) dipper and standard 213.4 cm (84 in) treads.
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