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General 
Engine Output - SAE J1995
4500 hp
3360 kW
824 hp
615 kW
1040.0 hp
776.0 kW
Bucket Payload
103 ton (US)
93.6 t
16.1 ton (US)
14.6 t
23.8 ton (US)
21.6 t
Operating Weight
1102.3 ton (US)
1000.0 t
154.3 ton (US)
140 t
253.8 ton (US)
230.2 t
Note
Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available.
Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available.
Hydraulic System with Pump Managing System
Total Volume of Hydraulic Oil - Approximately
3450 gal (US)
13000 l
Hydraulic Tank Capacity - Approximately
2640 gal (US)
10000 l
Maximum Pressure - Swing Pumps
5080 psi
350 bar
Maximum Pressure - Travel
5220 psi
360 bar
4495 psi
310 bar
Main Pumps
8 × variable flow axial piston pumps
3 × variable swash plate pumps
6 × variable swash plate pumps
Maximum Pressure - Attachment
4350 psi
300 bar
4495 psi
310 bar
Maximum Oil Flow - Swing Pumps
6 × 488 L/min (6 × 129 gal/min)
Maximum Oil Flow - Main Pumps
8 × 936 L/min (8 × 247 gal/min)
Swing Pumps
6 × reversible swash plate pumps
Features (1)
Fan speed is thermostatically controlled
Closed-loop with torque control
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running
Pump Managing System contains:
– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
Features (2)
Extremely high cooling efficiency to ensure optimum oil temperature
Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking
All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system
Filters
– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
Hydraulic Oil Cooling
Features (2)
Extremely high cooling efficiency to ensure optimum oil temperature
Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking
All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system
Features (3)
Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Superior cooling efficiency to ensure optimum oil temperature
Diameter - Fan
4 × 1524 mm (4 × 60 in)
4.92 ft
1500 mm
Features (1)
Fan speed is thermostatically controlled
Closed-loop with torque control
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running
Oil Flow of Cooling Pumps
4 × 975 L/min (4 × 258 gal/min)
211 gpm
800 L/min
Features (4)
Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Operator's Cab
Internal Dimensions of Cab - Height
7.05 ft
2150 mm
6.79 ft
2070 mm
Components (5)
All-round safety glass, armored windshield and sliding side window
14 LED high-brightness working lights
7 LED service lights
Internal Dimensions of Amenity Cab - Width
5.25 ft
1600 mm
Components (2)
External sun shields at side windows
Four maintenance free batteries
Dual Diesel Oxidation Catalysts (DOCs)
Internal Dimensions of Amenity Cab - Length
5.25 ft
1600 mm
Internal Dimensions of Cab - Width
5.25 ft
1600 mm
5.33 ft
1625 mm
Components (10)
Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
FM/AM radio with MP3 auxiliary port
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Board Control System (BCS III)
Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Operator's Eye Level - Approximately
28.87 ft
8.8 m
Components (6)
FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
2 electric horns
Auxiliary fold-away seat with safety belt for 3rd person
Components (7)
Fold-away auxiliary seat with safety belt
Two (2) lights for rear end
Two-stage fuel filter
Components (4)
Windshield with parallel intermittent wiper/washer
5 LED service lights
Fully hydraulic self-adjusting track tensioning system with accumulator
Components (3)
Roller blinds at all windows
Lockable battery isolation switch
Heavy-duty air filters
Components (8)
Joystick controls integrated in independently adjustable seat consoles
One (1) light for machine deck/service
Windshield with parallel intermittent wiper/washer
Internal Dimensions of Amenity Cab - Height
7.05 ft
2150 mm
Internal Dimensions of Cab - Length
7.22 ft
2200 mm
7.32 ft
2230 mm
Components (9)
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
One (1) beacon light on cabin roof
Roller blinds
Components (1)
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Emergency stop switches: one in cab, three in engine module, one pull rope accessible from ground level
Emergency stop buttons inside cab, accessible from all seating locations, and engine module
Components (12)
Sliding emergency ladder (kick-down type) with ladder cage
Storage shelf suitable for lunch or toolbox
Components (11)
Under roof mounted heating, ventilating and air conditioning system
Two stereo speakers
Additional emergency ladder in close proximity to emergency escape window
Swing System
Swing Ring
Triple race roller bearing with sealed internal gearing
Triple-race roller bearing with sealed internal greasing
Triple-race roller bearing with sealed internal gearing
Features (2)
Extremely high cooling efficiency to ensure optimum oil temperature
Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking
All slew ring raceways and grease tub for internal gearing supplied by automatic, central lubrication system
Swing Drive
Six compact planetary transmissions with axial piston motors
2.4 gal (US)
9 l
2 compact planetary transmissions with axial piston motors
Parking Brakes
Wet multiple disc brake, spring-loaded/hydraulically released
Wet multiple disc brake, spring loaded/hydraulically released
Maximum Swing Speed
3.9 r/min
3.9 r/min
4.9 r/min
4.9 r/min
4.9 r/min
4.9 r/min
Features (1)
Fan speed is thermostatically controlled
Closed-loop with torque control
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running
Features (3)
Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Superior cooling efficiency to ensure optimum oil temperature
Undercarriage
Travel Speed - Two Stages - 1st Stage - Maximum
0.9 mile/h
1.4 km/h
1.6 mile/h
2.6 km/h
Components (3)
Roller blinds at all windows
Lockable battery isolation switch
Heavy-duty air filters
Bottom Rollers - Each Side
7
8
Gradeability - Travel Drives - Maximum
44%
Travel Speed - Two Stages - 2nd Stage - Maximum
1.2 mile/h
1.9 km/h
2.3 mile/h
3.7 km/h
Parking Brake
Wet multiple disc brake, spring applied/hydraulically released
Wet multiple disc brake, spring-loaded/hydraulically released
Wet multiple-disc brake, spring-loaded/hydraulically released
Maximum Tractive Force
974880 lb
4338 kN
197,157 lbf
877 kN
265860 lbf
1183 kN
Components (6)
FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
2 electric horns
Auxiliary fold-away seat with safety belt for 3rd person
Components (5)
All-round safety glass, armored windshield and sliding side window
14 LED high-brightness working lights
7 LED service lights
Track Pads - Each Side
48
45
Components (4)
Windshield with parallel intermittent wiper/washer
5 LED service lights
Fully hydraulic self-adjusting track tensioning system with accumulator
Components (2)
External sun shields at side windows
Four maintenance free batteries
Dual Diesel Oxidation Catalysts (DOCs)
Support Rollers - Each Side
2 plus a skid plate in between
3
Travel Drives - Each Side
1 planetary transmission with 2 two-stage axial piston motors
1 planetary transmission with 2 two-stage axial piston motors
Components (1)
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Emergency stop switches: one in cab, three in engine module, one pull rope accessible from ground level
Emergency stop buttons inside cab, accessible from all seating locations, and engine module
Automatic Lubrication System
Type (1)
Grease filters (200 μm) between service station and container as well as directly behind grease pump
Central bank lubrication system
Boom and stick torsion-resistant with welded box design
Capacity - Grease Container
264 gal (US)
1000 l
Type (2)
Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Grease is automatically applied to all attachment pivot points, slew bearing, and bucket linkage
Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing
Type (4)
Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Grease refill service point accessible from ground
Catwalks with rails at boom
Type (3)
System failures displayed by Board Control System
Standard grease reel on machine for bucket linkage
Boom and stick stress-relieved after welding
Operating Weights
Shovel - Operating Weight
2204600 lb
1000000 kg
Note
Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available.
Specifications shown above apply to a Backhoe configuration. A frontless configuration is also available.
Shovel - Standard Track Pads
6.56 ft
2000.0 mm
Shovel - Ground pressure
38.3 psi
26.3 N/cm²
Electrical System - Diesel Drive
Alternators
2 × 175A each
Components (2)
External sun shields at side windows
Four maintenance free batteries
Dual Diesel Oxidation Catalysts (DOCs)
Components (1)
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Emergency stop switches: one in cab, three in engine module, one pull rope accessible from ground level
Emergency stop buttons inside cab, accessible from all seating locations, and engine module
Batteries in Series/Parallel Installation
6 × 210 Ah – 12V each; 630 Ah – 24V in total
Working Spotlights
12 × high brightness LED lights
System Voltage
24V
24 V
24V
Retractable Service Station
Installation
Retractable service station installed underneath the engine module and easily accessible from ground
Equipped With (1)
Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
One pull rope emergency stop
Quick couplings for: – Diesel fuel
– Engine coolant
– Pump transmission gear oil
– Engine oil (oil pan)
– Hydraulic oil
– Engine coolant
– Pump transmission gear oil
– Engine oil (oil pan)
– Hydraulic oil
Equipped With (2)
Cat jump-start socket
Quick couplings for: diesel fuel and grease
Cat jump-start socket
Equipped With (3)
Indicator lights for fuel tanks left/right full and grease container full
Indicator light for hydraulic tank full
Attachment
Type (5)
Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Float valve for boom down function
Type (2)
Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Grease is automatically applied to all attachment pivot points, slew bearing, and bucket linkage
Grease supplied to swing roller bearing, all pivot points of attachment, and swing gearbox bearing
Type (1)
Grease filters (200 μm) between service station and container as well as directly behind grease pump
Central bank lubrication system
Boom and stick torsion-resistant with welded box design
Type (7)
Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Type (3)
System failures displayed by Board Control System
Standard grease reel on machine for bucket linkage
Boom and stick stress-relieved after welding
Type (6)
Boom and stick are stress-relieved after welding
Type (4)
Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Grease refill service point accessible from ground
Catwalks with rails at boom
Shovel attachment with unique TriPower kinematics ensuring the following main features:
– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
All buckets are equipped with a wear package consisting of:
– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
Engine
Net Power - SAE J1349:2011
4500.0 hp
3360.0 kW
Gross Power - SAE J1995:2014
4500.0 hp
3360.0 kW
Engine Model
2 × Cummins QSK60
Cat® C27
Cat® C32 ACERT™
Bucket
Bucket Capacity - Face Shovel (heaped 2:1)
68.0 yd³
52.0 m³
Operating Specifications
Bucket Payload
103 ton (US)
93.6 t
16.1 ton (US)
14.6 t
23.8 ton (US)
21.6 t
Operating Weight - Face Shovel
1102 t
1000 t
Diesel Engines
Total Rated Net Power - ISO 3046/1
3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Fuel Tank Capacity
4330 gal (US)
16400 l
951 gal (US)
3600 l
Components (4)
Windshield with parallel intermittent wiper/washer
5 LED service lights
Fully hydraulic self-adjusting track tensioning system with accumulator
Stroke
7.48 in
190 mm
6 in
152.4 mm
6.38 in
162 mm
Aspiration
Two-stage turbocharged; aftercooled and intercooled
Turbocharged and air-to-air aftercooled
Turbocharged and air-to-air aftercooled
Emissions
Emits equivalent to U.S. EPA Tier 2
U.S. EPA Tier 4 Final and EU Stage V; China Nonroad Stage III, equivalent to U.S. EPA Tier 2; Equivalent to U.S. EPA Tier 1
Meets China Nonroad Stage III emissions standards, equivalent to Tier 2
Number of Cylinders - Each Engine
16
Components (1)
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Emergency stop switches: one in cab, three in engine module, one pull rope accessible from ground level
Emergency stop buttons inside cab, accessible from all seating locations, and engine module
Maximum Altitude - Without Deration - Above Sea Level
16000 ft
4880 m
Components (8)
Joystick controls integrated in independently adjustable seat consoles
One (1) light for machine deck/service
Windshield with parallel intermittent wiper/washer
Bore
6.25 in
159.0 mm
5.4 in
137.2 mm
5.71 in
145 mm
Components (2)
External sun shields at side windows
Four maintenance free batteries
Dual Diesel Oxidation Catalysts (DOCs)
Displacement
3674.0 in³
60.2 l
1648 in³
27 l
1959 in³
32 l
Components (3)
Roller blinds at all windows
Lockable battery isolation switch
Heavy-duty air filters
Components (6)
FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
2 electric horns
Auxiliary fold-away seat with safety belt for 3rd person
Make/Model
2 × QSK60 two-stage
Components (7)
Fold-away auxiliary seat with safety belt
Two (2) lights for rear end
Two-stage fuel filter
Total Rated Net Power - SAE J1995
3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Total Rated Net Power - SAE J1349
3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Components (5)
All-round safety glass, armored windshield and sliding side window
14 LED high-brightness working lights
7 LED service lights